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Jan 23, 2007

History Of Turbocharger

The turbocharger was invented by Swiss engineer Alfred Buchi, who had been working on steam turbines. His patent for the internal combustion turbocharger was applied for in 1905. Diesel ships and locomotives with turbochargers began appearing in the 1920s.

One of the first applications of a turbocharger to a non-Diesel engine came when General Electric engineer, Sanford Moss attached a turbo to a V12 Liberty aircraft engine. The engine was tested at Pikes Peak in Colorado at 14,000 feet to demonstrate that it could eliminate the power losses usually experienced in internal combustion engines as a result of altitude.

Turbochargers were first used in production aircraft engines in the 1930s prior to World War II. The primary purpose behind most aircraft-based applications was to increase the altitude at which the airplane can fly, by compensating for the lower atmospheric pressure present at high altitude. Aircraft such as the Lockheed P-38 Lightning, Boeing B-17 Flying Fortress and B-29 Superfortress all used exhaust driven "turbo-superchargers" to increase high altitude engine power. It is important to note that turbosupercharged aircraft engines actually utilized a gear-driven centrifugal type supercharger in series with a turbocharger.

Turbo-Diesel trucks were produced in Europe and America (notably by Cummins) after 1949. The turbocharger hit the automobile world in 1952 when Fred Agabashian qualified for pole position at the Indianapolis 500 and led for 100 miles before tire shards disabled the blower.

The first production turbocharged automobile engines came from General Motors. The A-body Oldsmobile Cutlass Jetfire and Chevrolet Corvair Monza Spyder were both fitted with turbochargers in 1962. The Oldsmobile is often recognized as the first, since it came out a few months earlier than the Corvair. Its Turbo Jetfire was a 215 in³ (3.5 L) V8, while the Corvair engine was either a 145 in³ (2.3 L)(1962-63) or a 164 in³ (2.7 L) (1964-66) flat-6. Both of these engines were abandoned within a few years, and GM's next turbo engine came more than ten years later.

Offenhauser's turbocharged engines returned to Indianapolis in 1966, with victories coming in 1968. The Offy turbo peaked at over 1,000 hp in 1973, while Porsche dominated the Can-Am series with a 1100 hp 917/30. Turbocharged cars dominated the Le Mans between 1976 and 1994.

BMW led the resurgence of the automobile turbo with the 1973 2002 Turbo, with Porsche following with the 911 Turbo, introduced at the 1974 Paris Motor Show. Buick was the first GM division to bring back the turbo, in the 1978 Buick Regal, followed by the Mercedes-Benz 300D and Saab 99 in 1978. The worlds first production turbodiesel automobile was also introduced in 1978 by Peugeot with the launch of the Peugeot 604 turbodiesel. Today, nearly all automotive diesels are turbocharged.

Alfa Romeo introduced first Italian (mass produced) turbocharged car Alfetta GTV 2000 Turbodelta in 1979, Pontiac also introduced a turbo in 1980 and Volvo Cars followed in 1981. Renault however gave another step and installed a turbocharger to the smallest and lightest car they had, the R5, making it the first Supermini automobile with a turbocharger in year 1980. This gave the car about 160bhp in street form and up to 300+ in race setup, an exorbitant power for a 1400cc motor. When combined with its incredible lightweight chassis, it could nip at the heels of the incredibly fast Ferrari 308.

In Formula One, in the so called "Turbo Era" of 1977 until 1989, engines with a capacity of 1500 cc could achieve anywhere from 1000 to 1500 hp (746 to 1119 kW) (Renault, Honda, BMW). Renault was the first manufacturer to apply turbo technology in the F1 field, in 1977. The project's high cost was compensated for by its performance, and led to other engine manufacturers following suit. The Turbo-charged engines took over the F1 field and ended the Ford Cosworth DFV era in the mid 1980s. However, the FIA decided that turbos were making the sport too dangerous and expensive, and from 1987 onwards, the maximum boost pressure was reduced before the technology was banned completely for 1989.

In Rallying, turbocharged engines of up to 2000cc have long been the preferred motive power for the Group A/World Rally Car (top level) competitors, due to the exceptional power-to-weight ratios (and enormous torque) attainable. This combines with the use of vehicles with relatively small bodyshells for manoeuvreability and handling. As turbo outputs rose to similar levels as the F1 category (see above), the FIA, rather than banning the technology, enforced a restricted turbo inlet diameter (currently 34mm), effectively "starving" the turbo of compressible air and making high boost pressures unfeasible. The success of small, turbocharged, four-wheel-drive vehicles in rally competition, beginning with the Audi Quattro, has led to exceptional road cars in the modern era such as the Subaru Impreza WRX and Mitsubishi Lancer Evolution.

Although late to use turbocharging, Chrysler Corporation turned to turbochargers in 1984 and quickly churned out more turbocharged engines than any other manufacturer, using turbocharged, fuel-injected 2.2 and 2.5 liter four-cylinder engines in minivans, sedans, and coupes. Their 2.2 liter turbocharged engines ranged from 142 hp to 225 hp, a substantial gain over the normally aspirated ratings of 86 to 93 horsepower; the 2.5 liter engines had about 150 horsepower and had no intercooler. Though the company stopped using turbocharges in 1993, they returned to turbocharged engines in 2002 with their 2.4 liter engines, boosting output by 70 horsepower.

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