Charge air cooler

A charge air cooler (also known as an intercooler) is used to cool engine air after it has passed through a turbo charger, but before it enters the engine. The idea is to return the air to the optimum temperature for the combustion of the engine.

Charge air coolers range in size depending on the engine. The smallest are most often referred to as intercoolers and are attached to auto engines or truck engines. The largest are reserved for use on huge marine diesel engines and can weigh over 2 tonnes (see picture).

Marine diesel engine charge air coolers are manufactured in Europe still, despite the very largest engines mostly being built in the Far East. Vestas aircoil A/S and GEA are the oldest makers still in business.

The first marine diesel engine charge air cooler was built by Vestas aircoil A/S in 1956!







4-stroke diesel engine coolers










Location of cooler on large diesel engine