Ignition system

The ignition system of an internal-combustion engine is an important part of the overall engine system that provides for the timely burning of the fuel mixture within the engine. All conventional petrol (gasoline) engines require an ignition system. The ignition system is usually switched on/off through a lock switch, operated with a key or code patch.


History

The earliest petrol engines used a very crude ignition system. This often took the form of a copper or brass rod which protruded into the cylinder, which was heated using an external source. The fuel would ignite when it came into contact with the rod. Naturally this was very inefficient as the fuel would not be ignited in a controlled manner. This type of arrangement was quickly superseded by spark ignition, attributed to Karl Benz, a system which is generally used to this day, albeit with sparks generated by more advanced circuitry. Early low-speed stationary engines often used a moving contact which protruded into the cylinder. This contact was quickly closed and reopened at the precise instant, producing a spark across the contacts, generated by a coil.



Magneto system

The simplest form of spark ignition is that using a magneto. The engine spins a magnet inside a coil, and also operates a contact breaker, interrupting the current and causing the voltage to be increased sufficiently to jump a small gap. The spark plugs are connected directly from the magneto output. Magnetos are not used in modern cars, but because they generate their own electricity they are often found on piston aircraft engines and small engines such as mopeds, lawnmowers, snowblowers, chainsaws, etc. where there is no battery; also on the small engine's ancestor, the stationary "hit or miss" engine (variously called "hit and miss") of the early twentieth century; on older gasoline or distillate farm tractors before battery starting and lighting became common; and also in aircraft piston engines, where their simplicity and self-contained nature confers a generally greater reliability as well as lighter weight in the absence of a battery and generator or alternator. Aircraft engines usually have multiple magnetos to provide redundancy in the event of a failure. Some older automobiles had both a magneto system and a battery actuated system (see below) running simultaneously to ensure proper ignition under all conditions with the limited performance each system provided at the time.



Switchable systems

The output of a magneto depends on the speed of the engine, and therefore starting can be problematic. Some magnetos incorporate an impulse system, which spins the magnet quickly at the proper moment, facilitating easier starting at slow cranking speeds. Some engines, such as aircraft but also the Ford Model T, utilized a system which relied on non rechargeable dry cells, (like large flashlight batteries, not what are usually thought of as automobile batteries today) to start the engine or for running at low speed; then the operator would manually switch the ignition over to magneto operation for high speed operation. In order to provide high voltage for the spark from the low voltage batteries, however, a "tickler" was used, which was essentially a larger version of the once ubiquitous electric buzzer. With this apparatus, the direct current passes through an electromagnetic coil which pulls open a pair of contact points, interrupting the current; the magnetic field collapses, the spring-loaded points close again, the circuit is reestablished, and the cycle repeats rapidly. The rapidly collapsing magnetic field, however, induces a high voltage across the coil which can only relieve itself by arcing across the contact points; while in the case of the buzzer this is a problem as it causes the points to oxidize and/or weld together, in the case of the ignition system this becomes the source of the high voltage to operate the spark plugs. In this mode of operation, the coil would "buzz" continuously, producing a constant train of sparks. The entire apparatus was known as the Model T spark coil (in contrast to the modern ignition coil which is only the actual coil component of the system), and long after the demise of the Model T as transportation they remained a popular self-contained source of high voltage for electrical home experimenters, appearing in articles in magazines such as Popular Mechanics and projects for school science fairs as late as the early 1960s. In the UK these devices were commonly known as trembler coils and were popular in cars pre-1910, and also in commercial vehicles with large engines until around 1925 to ease starting.

The magneto on the Model T (built into the flywheel) differed from modern implementations by not providing high voltage directly at the output; the maximum voltage produced was about 30 volts, and therefore also had to be run through the spark coil to provide high enough voltage for ignition, as described above, although the coil would not "buzz" continuously in this case, only going through one cycle per spark. In either case, the high voltage was switched to the appropriate spark plug by the timer mounted on the front of the engine, the equivalent of the modern distributor. The timing of the spark was adjustable by rotating this mechanism through a lever mounted on the steering column.


Battery operated ignition

With the universal adaptation of electrical starting for automobiles, and the concomitant availability of a large battery to provide a constant source of electricity, magneto systems were abandoned for systems which interrupted current at battery voltage, used an ignition coil (a type of autotransformer) to step the voltage up to the needs of the ignition, and a distributor to route the ensuing pulse to the correct spark plug at the correct time. The first reliable battery operated ignition was developed by the Dayton Engineering Laboratories Co. (Delco) and introduced in the 1910 Cadillac.